TKF12 Carbide Cutting Off Inserts for Small Diameter Steel Parts and CNC Lathe Grooving Operations
TKF12 Application Field
The TKF12 is a widely recognized type of CNC carbide insert designed for parting-off and external grooving of small diameter steel components. It is primarily utilized for grooving and cutting-off operations on lathes and CNC machines, available in various shapes and cutting angles.
Carbide inserts are replaceable, indexable tools made from cemented carbide, ideal for machining steels, cast iron, high-temperature alloys, and nonferrous materials. They enable faster machining while producing superior finishes on metal parts.
Production Standard
This series of inserts aligns with the standards established by Kyocera’s TKF12 series. Size specifications can be customized to meet individual customer needs.
The TKF12 series is a well-known line of carbide grooving inserts from Kyocera. Our Drow standard production sizes and stock specifications are based on this reputable series.
For specific details, please refer to the section below.
Product Details: TKF12
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Material Quality: Made from 100% original carbide powder, providing excellent wear resistance and durability.
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Dimensions:
- Cutting Width (CW): 0.25–2.0 mm
- Cut Diameter (CUTDIA): 5–12 mm
- Radial Edge (RE): 0–0.08 mm
- Positive Side Relief (PSIRR): 0–20°
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Coating Technology: Advanced coatings tailored to your specific application, offering outstanding corrosion and wear resistance.
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Fine Grinding Process: The insert surface is finely ground for high smoothness and superior cutting edge quality, effectively minimizing cutting resistance and friction loss.
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Perfect Fit: Precisely designed edge strips minimize the risk of micro-vibration during machining.
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Applicable Materials:
- Uncoated Inserts: Suitable for aluminum, non-ferrous metals, and non-metallic materials.
- Coated Inserts: Ideal for carbon steel, alloy steel, mold steel, hardened steel, and ductile iron.
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Customization: If our standard stock does not meet your specific requirements, please attach CAD or 3D drawings for inquiries.
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Production Quality: All inserts are manufactured using high-end EU processing equipment. For further information, please refer to the “Entire Production Quick View” section.
Product Features:
Product Features
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Edge Protection: Chamfering and tip-arc processing of the insert cutting edge effectively safeguard against fractures and contribute to a smooth surface finish on workpieces.
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Precision Machining: Utilizing Swiss 5-axis machines for R angle processing and passivation treatment, ensuring high precision without burrs.
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Superior Coating: Enhanced by a high-performance composite coating, providing an exceptionally hard and smooth surface.
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Efficient Chip-Breaker Design: Our professional chip-breaker design ensures optimal cutting performance and efficiency.
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Accurate Dimensions: Engineered for high precision, these inserts fit seamlessly into tool holders, significantly reducing the risk of micro-vibration during machining.
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Quality Materials: The base material, imported from Europe, offers superior oxidation and wear resistance.
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Customizable Designs: We provide various insert designs, including different dimensions, coatings, chip-breakers, and material grades to meet your specific requirements.
Carbide inserts manufactured by Drow ensure efficient machining and extended tool life, receiving positive feedback globally.
Product Specification:
| Part Number |
W1 |
S |
D1 |
| TKF12_ |
3 |
8.7 |
5 |
| Part Number |
Dimensions(mm) |
|
| CW |
CUTDIA |
RE |
PSIRR |
| TKF12 R/L |
050-S-16DR |
0.5 |
5 |
0.03 |
16° |
| 070-S-16DR |
0.7 |
8 |
16° |
| 100-S-16DR |
1.0 |
12 |
16° |
| 125-S-16DR |
1.25 |
16° |
| 150-S-16DR |
1.5 |
16° |
| 200-S-16DR |
2.0 |
16° |
| 100-T-16DR |
1.0 |
12 |
0.08 |
16° |
| 150-T-16DR |
1.5 |
16° |
| 200-T-16DR |
2.0 |
16° |
| 050-NB-20DR |
0.5 |
5 |
0 |
20° |
| 070-NB-20DR |
0.7 |
8 |
20° |
| 100-NB-20DR |
1.0 |
12 |
20° |
| 150-NB-20DR |
1.5 |
20° |
| 200-NB-20DR |
2.0 |
20° |
| TKF12 R/L Plain End |
050-S |
0.5 |
5 |
0.03 |
0° |
| 070-S |
0.7 |
8 |
| 100-S |
1.0 |
12 |
| 125-S |
1.25 |
| 150-S |
1.5 |
| 200-S |
2.0 |
| 100-T |
1.0 |
12 |
0.08 |
| 150-T |
1.5 |
| 200-T |
2.0 |
| 050-NB |
0.5 |
5 |
0 |
| 070-NB |
0.7 |
8 |
| 100-NB |
1.0 |
12 |
| 150-NB |
1.5 |
| 200-NB |
2.0 |
| Attention:The above are our standard production size and standard stock specifications, the size details can be processed separately according to customer requirements, and refer to the standard: Kyocera's TKF12 series, etc. |
Entire Production Overview
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Material Preparation: Utilize 100% original carbide powder, sintered to create the integral insert blank.
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Flat Grinding: Perform flat grinding machining to achieve desired dimensions.
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Surrounding Grinding: Execute surrounding grinding machining for enhanced precision.
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Cutting Edge Formation: Develop the insert cutting edge for optimal performance.
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Edge Treatment: Implement chamfering and tip-arc processing on the insert cutting edge.
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Composite Coating Application: Apply a composite coating for improved durability and performance.
Quality Inspection:
Why choose us:
1.Technical innovation: Complex surfaces and functional structures can be quickly formed and kept accurate.
2.Processing speed: Short production cycle, fast delivery time, to ensure delivery on time according to the delivery date.
3.Product quality: High quality guaranteed.High precision, up to 0.005-0.001mm.
4.Confidentiality system: Triple confidentiality measures to protect, proofing more assured.
5.Fully equipped: Excellent processing capacity, multiple production lines, advanced equipment, professional supporting facilities.
6.Cost-effective: Reasonable design and material selection lead us to a competitive price, so that could help provide you more favorable price of the same level products .
FAQ
Q1: Are insert samples available ?
A: We provide free sample,the exneeds to be paid by the buyer
Q2: Can we get a discount if our ordered quantity is big enough ?
A: Yes.We can offer you our best price and will give you a discount if your ordered quantity is big enough.
Q3: How can we trust your product quality?
A: 100% products quality inspection for first batch, and casual inspection for the coming batch.Raw material will be tested before bulk production and we will check the physical properties, shape and tolerance for ensuring qualified products before shipping
Q4: What's your delivery way?
A: According to the requirements of customers,we will provide the best transportation service
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