February 20, 2025
### Five-Dimensional Selection Methodology
2. **Operation-specific Tool Selection**
- **Face Grooving**:
▸ Suitable for engine block oil grooves (width 2-8mm)
▸ Recommend TPGX insert with 85° approach angle
▸ Cutting speed [v_c = 120-180m/min] for aluminum alloys
- **Profiling Boring**:
▸ Complex contour machining in aerospace components
▸ Use variable geometry boring heads with ±0.01mm repeatability
▸ Chip breaker geometry: [λ = 15°-20°] for steel machining
- **Internal Threading**:
▸ Metric/UN thread machining in hydraulic manifolds
▸ 60° V-type inserts with TiAlN coating
▸ Feed rate [f = pitch times 0.7] for ISO metric threads
- **Reverse Boring**:
▸ Back-side machining of turbine casings
▸ Reverse-angle cutters with 45° lead angle
▸ Rigidity requirement: [k geq 200N/μm] at overhang 5xD
- **Internal Boring**:
▸ General precision hole finishing
▸ Modular boring systems with 0.001mm adjustment resolution
▸ Depth-diameter ratio [L/D leq 4] without auxiliary support
3. **Geometric Parameters**
Rake angle γ selection based on material hardness:
[
γ =
begin{cases}
8°-10° & text{Cast Iron}
12°-15° & text{Aluminum Alloy}
end{cases}
]
4. **Toolholder Systems**
HSK for high-speed applications (≤18,000rpm) vs CAPTO for heavy cutting
5. **Supplier Capabilities**
Evaluate tool presetting services, on-site support, and custom solution responsiveness
*Media Contact:
Sales manager Mr Chen | WhatsApp/Wechat: +8618975739143 | Zalo/Telegram: +8615622340665
Email: csc@drowcn.cn*